DoubleDarn – Portland Handcrafted Cycling Caps

If you have been cycling for a while you probably already know some of the functional benefits of under-the-helmet caps. You have probably also tried a few and found that not all of them are the same. Different fits, brims, shapes and sizes along with materials , prints and colours lead to a lot of variety.

Named after a common hand stitch, Double Darn was started 12 years ago by local artist Misia Pitkin. Misia, who grew up with artist parents and started sewing at an early age, graduated from PNCA with a bachelor in fine arts and an interest in clothing. She translates her art skills into fabrics, adding structure and shape to create a form of soft sculpture. She started repairing clothes and dabbling in creating rain jackets, but she found her passion was in caps.

doubledarn-4 cycling caps

Immersed in bike culture, and with a boyfriend in the messenger scene, Misia traveled to messenger races and met people from all over the world. She swapped her caps with other cyclists and evolved her product design through in-person feedback. At every meet, cyclists would tell her how she could improve the design, what tweaks and reworks she could make to the product. She found that by working for herself she could do two things that she loved, solve existing problems and hand-craft items that people really cherished.

Misia’s small batch production lends itself to constant improvement, the pursuit of making better, finding stronger, quicker and more efficient ways of producing and solving issues on the fly. “Every year I have an epiphany – oh if I do this that way and if I fold this like that, moments.” Her carefully crafted, small batch production means she can have fun and bring some joy to the category with an ever-changing assortment of styles and prints. “When choosing fabrics , there’s a lot of bad, but then you find a little gem of sushi or hot pink and navy stripe that is so fun and energetic.” Misia’s inspiration comes from looking at high-end design like Dior and Gucci on instagram for trends and combining this with in-store materials, wading through the granny fodder of local fabric stores, a diverse scale that seems to be working well.

doubledarn-1 cycling caps

doubledarn-2 cycling caps

Selling caps via her website, direct-to-consumers, is part of the business but Misia also makes caps for local teams and retail stores. This is a large share of Misia’s work and she enjoys the process, and sometimes challenge, of working with clients to solve their problems, providing them with what they need design and style wise.

In her studio she crafts the whole process: silk screening custom logos, material specification and the sewing and finishing. Doing a job well is something that encourages her to stay small and nimble. Misia takes pride in her work, “I get excited when I make things I like, and being in control of everything, things like quality and schedule — if something is not right or fails, I can fix it.” If you compare a Double Darn cap with a cap made overseas, you can see the difference: quality of stitch, inside finish and materials are of a higher grade. Misia says she doesn’t use plastic or card in the cap bills. She found a way to solve the problem of failing bills tearing at the edges where they join the body of the cap or becoming warped and cracked in the dryer.

doubledarn-3 cycling caps
Some of the local Portland stores and teams that use Double Darn caps are, Sugar Wheelworks, Velocult, Glady’s Bikes, Community cycling Center and Sellwood Cycle.

So if you need to keep the sun or rain out of your eyes, something to absorb the sweat on a hot day, or some drinking beer apres-cycle wear, check out Double Darn’s collection of local and handmade with love, cycling caps.

doubledarn-7 cycling capsdoubledarn-6 cycling capsdoubledarn-8 caps

Here is a link to the Sugar Wheelworks cap I reviewed before : link


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